Sibanye

Sibanye Stillwater Waterval: Reflux Classifier Modular Plant

Location: Waterval, South Africa

Client: RMCE for Sibanye Stillwater

Start Date: February 2019
Completion Date: October 2019

G4 Mining and Civils were contracted to execute the development of the Reflux Classifier Modular Plant at Sibanye Stillwater Waterval. This project involved a comprehensive range of construction activities essential for mining infrastructure, including bulk earthworks, reinforced concrete works, and the installation of critical process equipment.

Scope of Work

The project encompassed multiple essential components to optimise the plant’s operational efficiency:

  • Earthworks Terrace: Extensive earthmoving operations to prepare the site for construction.
  • Reinforced Concrete Structures: Building of thickener tanks, two reflux classifiers, stockpile slabs, and interplant pipe racks.
  • Overflow Concrete Sump: Construction of a substantial overflow sump measuring 30x20x3 meters to manage excess water.
  • Stacker Boom and Interplant Pipe Racks: Installation to facilitate the efficient movement and processing of materials within the plant

Challenges and Solutions

The project encountered difficulties with local plant hire companies not meeting their commitments, leading to potential delays. To mitigate these issues, we engaged various other plant hire companies, ensuring the continuity of work and maintaining project timelines.

Timeline and Delivery

Despite the modifications made during the project, the construction team completed the project on time, demonstrating effective project management and adaptability.

Team Effort

A total of 45 personnel, including both permanent staff and contractors, were involved in the project. Their collaborative efforts and commitment were pivotal to the project’s success.

Project Statistics

  • Excavation: 10,000 m³
  • Concrete Cast: 1,400 m³
  • Reinforcement: 70 tons

The successful completion of the Reflux Classifier Modular Plant project highlights our capability to manage complex mining infrastructure projects and deliver high-quality outcomes. This project reinforced our commitment to operational excellence and client satisfaction, setting a standard for future projects.